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FALCO 300 Remediation

Packaged System:

  • FALCO 300 Catalytic Oxidizer
  • FALCO Vapor Control Valve (VCV)
  • Heat Exchanger – 304 Stainless Steel Spiral Plate, 73% Thermal Efficienty @ 300 scfm (adjustable)
  • Heater – 27 kW, Solid State Switching (SCR Power Control) with High Limit
  • For an integrated soil vapor extraction (SVE) and treatment system see the FALCO 300 with Blower Packages: 7.5 HP | 10 HP | 15 HP

The FALCO 300 electric catalytic oxidizer treats air streams contaminated with volatile organic compounds. The catalyst provides VOC destruction efficiencies up to 99.5%. Operation, including startup, is fully automatic. Control system accurately regulates input loading and temperatures. The controls adjust a FALCO Vapor Control Valve (VCV) to maintain safe maximum input concentrations. Automatic shutdown results if temperatures exceed limits.

Resources:

Documents

  • Cut Sheet – PDF
  • Flow and Control – PDF
  • Flow and Control (FALCO 300 with Air Stripper Integration) – PDF
  • Major Components – PDF
  • Major Components (FALCO 300 with Regenerative Blower Package) – PDF
  • Major Components (FALCO 300 with VFD Controlled 7.5HP Blower Package) – PDF
  • Process and Instrumentation Diagram (P&ID) – DWG | PDF
  • Vapor Control Valve (VCV) Installation Manual – PDF
  • Vapor Control Valve (VCV) 3D View – PDF
  • FALCO 300 Catalytic Oxidizer Site Plan – PDF
  • FALCO 300 Catalytic Oxidizer with Regenerative Blower Package Site Plan – PDF
  • FALCO 300 Catalyst Replacement Procedure – PDF

Calculators

Additional Resources

Description

The FALCO 300 electric catalytic oxidizer treats air streams contaminated with volatile organic compounds. The catalyst provides VOC destruction efficiencies up to 99.5%. Operation, including startup, is fully automatic. Control system accurately regulates input loading and temperatures. The controls adjust a FALCO Vapor Control Valve (VCV) to maintain safe maximum input concentrations. Automatic shutdown results if temperatures exceed limits.

A spiral plate heat exchanger provides efficient heat recovery and a bypass valve allows for adjustment of heat recovery. Low heat recovery enables operation at high vapor concentration. High heat recovery minimizes energy use during operation at low input vapor concentration. At 780 ppmv (Gasoline) and 300 scfm, sufficient heat is recovered to preheat the inflow without supplementary electric energy.

The FALCO 300 has a massive catalyst volume for its rated capacity, providing longer life and poison resistance than monolith type catalysts. If necessary, the catalyst can be replaced on site in one hour.

The FALCO 300 is easily integrated with a wide variety of remediation equipment.

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Specifications:

CAPACITY 100-350 scfm
MAXIMUM INPUT LOADING 250 lb/day petroleum hydrocarbons @ 350 scfm
VAPOR CONTROL FALCO Vapor Control Valve (VCV)
DESTRUCTION EFFICIENCY Up to 99.5%
CATALYST TEMPERATURE RANGE 330-620ºC (626-1148ºF)
CATALYST Packed bed 2.5 cubic feet. Platinum on 1/8” ceramic beads standard. Optional catalyst for chlorinated solvents
HEAT EXCHANGER 304 Stainless steel spiral plate. 73% thermal efficiency @ 300 scfm (adjustable)
HEATER (Electric) 27 kW, Solid state switching (SCR power control) with high limit
CONSTRUCTION Stainless steel and aluminum
WEIGHT 885 lb. with flame arrestor
DIMENSIONS 73″ high (excluding 5′ stack) X 70″ long X 29″ wide Fits in the back of a pick up truck.
POWER REQUIREMENTS Heater 3Ø:
56 amp @ 208 VAC (20.3 kW) or 65 amp @ 240 VAC (27 kW)
Optional:
33 amp @ 480 VAC (27 kW) or 38 amp @ 415 VAC (27 kW)
Heater 1Ø:
56.5 @ 240 VAC (13.5 kW)
Controls:  120 VAC, 60 Hz
Optional:  120 VAC, 50 Hz