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FALCO 100 Remediation

Packaged System:

  • FALCO 100 Catalytic Oxidizer
  • FALCO Vapor Control Valve (VCV)
  • Heat Exchanger – 304 Stainless Steel Shell and Tube. 67% Thermal Efficiency @ 100 scfm (adjustable)
  • Heater – 7.3 kW, Solid State Switching (SCR Power Control) with High Limit
  • For an integrated soil vapor extraction and treatment system see the FALCO 100 with Blower Package

The FALCO 100 electric catalytic oxidizer treats air streams contaminated with volatile organic compounds. The catalyst provides VOC destruction efficiencies up to 99.5%. Operation, including startup, is fully automatic. Control system accurately regulates input loading and temperatures. The controls adjust a FALCO Vapor Control Valve (VCV) to maintain safe maximum input concentration. Automatic shutdown results if temperatures exceed limits.

Resources:

Documents

  • Cut Sheet – PDF
  • Flow and Control – PDF
  • Major Components – PDF
  • Process and Instrumentation Diagram (P&ID) – DWG | PDF
  • Vapor Control Valve (VCV) Installation Manual – PDF
  • Vapor Control Valve (VCV) 3D View – PDF
  • FALCO 100 Catalytic Oxidizer Site Plan – PDF
  • FALCO 100 Catalytic Oxidizer with Regenerative Blower Package Site Plan – PDF
  • Sub Slab Depressurization with FALCO 100

Calculators

Description

The FALCO 100 electric catalytic oxidizer treats air streams contaminated with volatile organic compounds. The catalyst provides VOC destruction efficiencies up to 99.5%. Operation, including startup, is fully automatic. Control system accurately regulates input loading and temperatures. The controls adjust a FALCO Vapor Control Valve (VCV) to maintain safe maximum input concentration. Automatic shutdown results if temperatures exceed limits.

A shell and tube heat exchanger provides efficient heat recovery and a bypass valve allows adjustment of heat recovery. High heat recovery minimizes energy use during operation at low input vapor concentration. Low heat recovery enables operation at high vapor concentration. At 1,050 ppmv (Gasoline) and 100 scfm, sufficient heat is recovered to preheat the inflow without supplementary electric energy.

This compact unit fits into small spaces, making it perfectly suited for soil vapor extraction. The economical and durable FALCO 100 integrates with a wide variety of vapor extraction systems and is easily moved from site to site. The FALCO 100 has been installed at over one thousand remediation sites globally since 1990.

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Specifications:

CAPACITY 40-120 scfm
MAXIMUM INPUT LOADING 80 lb/day petroleum hydrocarbons @ 120 scfm
VAPOR CONTROL FALCO Vapor Control Valve (VCV)
DESTRUCTION EFFICIENCY Up to 99.5%
CATALYST TEMPERATURE RANGE 330-620ºC (626-1148ºF)
CATALYST Stainless steel monolith. Alumina wash coat and Platinum and Palladium catalyst
HEAT EXCHANGER 304 Stainless steel shell and tube. 67% thermal efficiency @ 100 scfm (adjustable)
HEATER (Electric) 7.3 kW, Solid state switching (SCR power control) with high limit
WEIGHT 285 lb. with flame arrestor
CONSTRUCTION 304 stainless steel and aluminum
DIMENSIONS 6’8” high X 50” long X 24” wide
POWER REQUIREMENTS Heater: 30.5 amp @ 240 VAC single phase
Optional Heater: 17.5 amp @ 415 VAC single phase
Controls:                 120 VAC, 3 amp, 60 Hz
Optional:                 120 VAC, 3 amp, 50 Hz